Operators ManualInstallation, Operation & ServiceGas Floor Model KettlesMODELS:Stationary -KGL-40, KGL-60, KGL-80, KGL-100Tilting -KGL-40-T, KGL-6
7OPERATING INSTRUCTIONS34521758109 6ITEM # DESCRIPTION FUNCTION1. Low Water Indicator Light (Red) When lit, indicates that the kettle is low on water
8OPERATING THE KETTLEDO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWERFAILURE.KEEP APPLIANCE AND AREA FREEAND CLEAR OF COMBUSTIBLES.DO NOT LEAN
9CARE AND CLEANINGYour kettle must be cleaned regularly to maintainits fast, efficient cooking performance, and toensure its continued safe, reliable
10WRAP COVERSTOPLEFT SIDEFRONTRIGHT SIDEBACKKETTLE TOP FRONT LEFT SIDE RIGHT SIDE BACKKGL-40 KE01479-X KE53483-4 KE54253-X KE01432-X KE02186-1K
11PRESSURE RELIEF ASSEMBLY6542387ITEM NO. PART NO. DESCRIPTION QTY.PRESSURE RELIEF VALVE ASSEMBLIES1. KE01450 FOR ASME KETTLES (INCLUDES #2-6) 1KE0145
12HINGE ASSEMBLY153213126471181099ITEM NO. PART NO. DESCRIPTION QTY.1. - 11 SE00120-1 HINGE ASSEMBLY - KGL-40/T . . . . . . . . . . . . . . . . . .
13ELECTRICAL COMPONENT BOXITEM ON. PART NO. DESCRIPTION QTY.KE01422 ELECTRICAL CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .
1434562For the following units with coversKGL-40-TKGL-60-TKGL-80-TFor the following units with or with-out coversKGL-40-TSH For the following units w
15GAS CONTROL ASSEMBLY 116171819202131 32 33 34222324891023303529456471113141215252526272228282930Stationary ModelsTiltingModels34Air BlowerPrimaryAir
16GAS CONTROL ASSEMBLY ITEM ON. PART NO. DESCRIPTION QTY.1. KE53441 BLOWER, 115V, 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOR THE USERWARNING: Improper installation,adjustment, alteration, service ormaintenance can cause propertydamage, injury or death. Read theinstallati
17GEARBOX ASSEMBLY 4041254226 27 2839 456575654825151411023911121316171819 2021223230323124232423363433353738
18GEARBOX ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY.1. KE52836-2 TILT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19CONSOLECONTROLSITEM NO. PART NO. DESCRIPTION QTY.1. KE50504 SWITCH, TOGGLE (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . .12. SK5
20MAINTENANCEINSPECTION AND MAINTENANCE CHECKLISTCleveland Range equipment requires little preventative maintenance. We do however provide the followi
21KETTLE SAFETY INSPECTION CHECKLISTRegular inspection and maintenance of units is essential to obtain trouble free and safe operation ofequipment. In
22SAFETY THERMOSTAT:✘ Proberemovedpartially✘ Proberemovedcompletely✘ Thermostatelectricallybypassed✔Probefullyinsertedin tubeWiring is properlycon
23GENERAL1. To turn the unit on, turn the switch to the onposition. Power is sent to primary side of the120vac/16vac transformer. Power is sent to t
24TROUBLESHOOTING GUIDES (continued)PROBLEM:KGLKettle Won'tHeatDoes red lightcome on when unitis first turned on?Does red light gooff shortly aft
25TROUBLESHOOTING GUIDES (continued)PROBLEM:KGLKettle NotHot EnoughWith kettle potempty andtemperature knobset at 10, is thetemperature of thesurface
26TROUBLESHOOTING GUIDES (continued)PROBLEM:KGL KettleGets TooHotWith the kettleempty and thetemperature set at10, is the surfacetemp 260-265degrees?T
TABLE OF CONTENTSInstallation Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Shipping Damage In
KETTLE VENTINGINSTRUCTIONS1. Remove Access Panel fromback of main kettle console.2.Turn kettle ON and set temperaturecontrol to 10, heat the empty ket
RESERVOIR FILLPROCEDURESThe kettle's water level must be maintained at theproper level. Under normal operating conditions, thesealed water reserv
29PRESSURE RELIEF VALVEPERIODIC TESTINGMost insurance agencies require periodic testing ofpressure relief valves used on pressure vessels. Thisprocedu
3. Remove Console Cover and Access Panel.4. Pull Pressure Relief Valve Ring open to insurevessel is not pressurized.5. Remove 1/4" copper tubing
31GAS KETTLEORIFICE REPLACEMENTGas OrificeConsole Cover"O" RingSpringPlug1. Remove Console Cover2. Remove Plug and Spring3. Remove Orifice4.
32NOTE: Use thread sealant compatible with propane gason all threaded piping connections.1. Disconnect electrical connection.2. Shut off main gas supp
33WIRING DIAGRAMSDiagram #1:Floor Gas Kettle (except KGL-25/T) 110-120 Volts, 60Hz123457131415171819201669 11108KE90407-E
34Diagram #1 (continued):Floor Gas Kettle (except KGL-25/T) 110-120 Volts, 60HzITEM NO. PART NO. DESCRIPTION QTY.1 KE55069-6 SAFETY THERMOSTAT . . .
35Diagram #2 (see Diagram #1 for common parts):Floor Gas Kettle (except KGL-25/T) 200-240 Volts, 60HzITEM NO. PART NO. DESCRIPTION QTY.21 KE53838-2 TR
36Diagram #3 (see Diagram #1 for common parts):Floor Gas Kettle (except KGL-25/T) 200-240 Volts, 50HzITEM NO. PART NO. DESCRIPTION QTY.23 KE53441-1 BL
1INSPECTIONBefore unpacking visually inspect the unit for evidenceof damage during shipping.If damage is noticed, do not unpack the unit, followshippi
37ONMARCHEENCENDIDOACCESOANPAUSE, INTERRUPTIONPAUSE, INTERRUPTIONPAUSA, INTERRUPCIONPAUSA, INTERRUZIONEPAUSE, UNTERBRECHUNG RESETRÉENCLENCHERRECONECT
38LOW WATERNIVEAU BAS DE L'EAUNIVEL DE AGUA BAJOLIVELLO BASSOWASSERSTAND NIEDRIGIGNITION FAILUREPANNE D'ALLUMAGEFALLO DE ENCENDIDOMANCATA AC
SPARE PARTS LISTThe following is a spare parts listing of parts that wear during normal us or are apt to bemisplaced during normal operation. These pa
2ELECTRICALENSURE THE ELECTRICAL SUPPLY MATCHES THEKETTLE'S REQUIREMENTS AS STATED ON THERATING LABEL.A cord and plug are supplied with the unit.
3Specification Drawing - Stationary, KGL-40, KGL-60, KGL-80, KGL-100NOTES:Cleveland Range reserves right of design improvement or modification, as war
4Specification Drawing - Tilting, KGL-40-T, KGL-60-T, KGL-80-TNOTES:Cleveland Range reserves right of design improvement or modification, as warranted
5Specification Drawing - Short Series, KGL-40-SH, KGL-60-SH,NOTES:Cleveland Range reserves right of design improvement or modification, as warranted.M
6Specification Drawing - Short Series, KGL-40-TSHSPECIFICATIONSNOTESFOOT LOCATION &FLOOR DRAIN DETAILFLANGEDFOOT DETAIL9/16"14 mm120ºTYP1&quo
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